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New gen ZF 8-Speed Automatic Transmission in the BMW 5 Series

By Niranjan Mudholkar,

Added 20 August 2014

Premiere in the BMW 5 Series: The 520d is the first production model to come off the production line with the new ZF 8HP transmission generation.

Furthermore, the ZF developers have succeeded in once again reducing the internal transmission losses. This is primarily ensured by the new multidisk separation: Additional springs integrated into the multidisk packages of the shift elements ensure that the friction shift elements are almost fully opened and, consequently, cause less drag torque. "Compared to the first 8HP model range, we have reduced the power losses by more than two-thirds with the new generation," emphasises Greiner.

Meanwhile, a further innovative function minimises the creeping torques: A clutch is now fully opened during deceleration and when the vehicle is stationary. "Consequently, it is no longer necessary to ‘brake' against the drive," explains Jürgen Greiner. Another positive effect is that the oil pump belonging to the ZF automatic transmission works with a system pressure that has been reduced from 5 to 3.5 bar and, as a result, requires less energy overall.

Furthermore, the objective was to take the changing vibration behaviour of the increasingly economical yet, at the same time, more powerful downsizing units into account. Therefore, all 8HP automatic transmissions feature particularly advanced torsional vibration dampers: These dampers eliminate the vibrations that occur on the engine side in a particularly effective manner so that they are unable to move further along and into the driveline and the body.

The newly developed torque converter contributes to downspeeding because the hydrodynamic transmission of power can be bridged even more quickly - this enables traveling with a closed lock-up clutch at an early stage and at an extremely low engine speed.

The tailored, fuel-efficient uncoupling of the transmission in connection with a temporary engine stop, the so-called coasting function, is now possible at speeds up to 160 km/h. At the other end of the speed scale, ZF has further optimized the optional start/stop function of the 8HP: After the vehicle has come to a stop, it stops the engine without any discernible delay - instead of after 1.5 seconds as was previously the case.

However, dynamics is not neglected despite the great fuel-saving potential: Amongst other things, the new transmission control unit enables nested multiple downshifts which permits the 8HP to respond in an even more spontaneous and dynamic manner where necessary.
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