The raw-parts are loaded onto the conveyor belt of the first machine. When the machining cycle (OP 10) has been completed, the components are turned and transferred to the second machine for OP 20.

The different types of automation
As indicated by the expression 'modular', the machines of the VL series can be customised to suit a variety of manufacturing scenarios. Besides the machining technologies that can be applied, this also refers to the automation systems used for the component transport.

At the CIMT in Beijing EMAG presented two VL 2 machines interlinked by means of a turnover unit. This allows for chucked components to be complete-machined in just two setups. After the first VL 2 has pre-machined the component in a first setup, the workpiece is turned and transported to the second VL 2, where it is finish-machined in a second setup.

Integration into production lines
When the EMAG engineers developed their type of modular machines, including those of the VL series, their focus was firmly on the high-productivity manufacture of medium and large component batches. It should therefore come as no surprise that the machines of the VL series are all fully prepared for the link-up of a number of them, to be integrated into production lines.

The small footprint of these vertical machines and the unchanging transfer height of the workpieces make planning the automation system components child's play - compared to horizontal machines. 

Cornerstones of the manufacturing solution
•             Low-manpower production
•             Turnover and transport units handle the components between machines
•             Economic raw-part supply in pallet cages at the start of the production line
•             U-automation provides large component buffer

The advantages of the VL 2
•             An uncomplicated automation concept ensures top machine availability
•             Integrated automation, automatic workpiece changes
•             Short travels for machining and loading, resulting in short cycle times
•             The machine base in polymer concrete MINERALIT® provides a high degree of stability and has outstanding vibration damping qualities
•             Ideal chip flow conditions
•             Small footprint
•             Exceptionally easy access to machining area and service units
•             Uncomplicated tool changes
•             Integrated component measuring (optional)
•             Optional Y-axis

For more info, www.emag.com