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Co-bots bring Industry 4.0 to Ford's German plant

By Niranjan Mudholkar,

Added 18 July 2016

Are first being used to help workers fit shock absorbers to Fiesta cars

More than 100 years after the first cars rolled off Henry Ford's pioneering assembly line, Ford Motor Company is breaking new ground in the way workers and robots are collaborating to manufacture vehicles.

New collaborative robots, also known as co-bots, are first being used to help workers fit shock absorbers to Fiesta cars, a task that requires pinpoint accuracy, strength, and a high level of dexterity. Employees work hand-in-hand with the robots to ensure a perfect fit every time.

The trial at Ford's assembly plant in Cologne, Germany, is part of the company's investigations into Industry 4.0, a term coined to describe a fourth industrial revolution, embracing automation, data exchange and manufacturing technologies. Ford sought feedback from more than 1,000 production line workers to identify tasks for which the new robots would best be suited.

"Robots are helping make tasks easier, safer and quicker, complementing our employees with abilities that open up unlimited worlds of production and design for new Ford models," said Karl Anton, director, vehicle operations, Ford of Europe.

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