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Honda revolutionises automobile assembly line

By Niranjan Mudholkar,

Added 21 April 2016

With a main line that incorporates a flowing cell production system

In ARC Line production, four production associates get on board an ARC Unit, a unit of a conveyor that carries one vehicle body and a complete set of parts to be installed to the vehicle body, and assemble the vehicle while moving along the production line together with the vehicle.

This system reduces any incidental movements by production associates - such as selecting the proper parts for the specifications of the next vehicle body coming down the line and installing them while walking along with the vehicle body.

These are not considered essential assembly movements but are inevitable in conventional production processes. The ARC Line production achieves a significant improvement in production efficiency through the reduction of such process loss.

Moreover, with ARC Line production, each production associate takes charge of a broader range of production processes, which makes it possible for associates to gain a broader range of production knowledge and skills. This is expected to have a positive effect on the development of proficient production associates who will be capable of providing feedback from the production team to the development team in the future.
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    *1Honda internal research
    *2ARC: Assembly Revolution Cell

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